The manufacturing process is a key aspect of green management for
Display Micro Screws, requiring a focus on three major pain points: energy consumption, waste, and pollutants.
Energy Conservation and Emission Reduction: Promote lean manufacturing and optimize processing techniques (such as merging processes and shortening toolpaths) to reduce unnecessary energy consumption.
Adopting an intelligent workshop management system, using the Internet of Things to monitor equipment energy consumption and adjust processing parameters in real time, can reduce unit product energy consumption by 8%-12%.
Furthermore, workshops can utilize technologies such as photovoltaic power generation and waste heat recovery (e.g., using waste heat from stamping equipment for workshop heating) to further reduce carbon emissions.
Green Processing: Replace traditional emulsion cutting with dry cutting or vegetable oil-based cutting fluids (with a biodegradability rate of over 90%).
After implementing dry cutting in one workshop, annual cutting fluid emissions were reduced by 12 tons, while tool wear was reduced by 15%.
Metal scraps need to be sorted and recycled, then briquetteed, smelted, and remanufactured into Display
Micro Screws materials, achieving a recycling rate of up to 95%.
Waste disposal: Establish a cutting fluid circulation system, remove impurities through filtration and distillation, and achieve a reuse rate of 80%; classify and recycle non-metallic waste (such as plastic packaging) to achieve a closed-loop resource system.
