Precise Control in UAV Micro Screws Manufacturing Reduces Waste
2026,01,27
Parameters such as pressure, speed, and temperature during the stretching process need to be precisely optimized based on material properties. For example, aluminum products have good ductility, allowing the stretching speed to be increased from 80 mm/s to 110 mm/s.
High-strength steel, on the other hand, is brittle, requiring a reduced speed to 60 mm/s and increased holding time. The application of an intelligent control system is key to parameter optimization.
Through real-time monitoring of
UAV Micro Screws temperature, tensile force, and material deformation using sensors, combined with AI algorithms, parameters are automatically adjusted to avoid human error.
After introducing an intelligent stretching system, an automotive parts company achieved dynamic parameter control: when the UAV
Micro Screws temperature exceeds 60°C, the cooling system automatically activates.
When the tensile force is abnormal, the system immediately shuts down and alarms. This reduced the product defect rate from 5% to 1.2%, extended production line continuous operation time by 30%, and increased production speed by 18%.
Furthermore, using specialized stretching oils (such as synthetic oils containing extreme pressure additives) can enhance lubrication and cooling effects, reduce wear on UAV Micro Screws, and further accelerate molding speed.
