Reducing Manufacturing and Trial Molding Costs for Display Micro Screws

2026,07,29

Optimizing the manufacturing process of Display Micro Screws can significantly reduce hidden costs:

1. Upgraded Manufacturing Processes: Employing five-axis machining centers enables one-time clamping and forming of complex cavities, reducing clamping errors and the number of processes.

Using high-speed cutting technology improves machining efficiency and reduces tool wear.

2. Enhanced Surface Treatment: Surface treatments such as nitriding and PVD coating improve the hardness and wear resistance of Display Micro Screws.

For example, nitriding can achieve a surface hardness of HV800 or higher for Display Micro Screws, extending their lifespan by 2 times.

3. Predictive Simulation: Using finite element analysis software (such as ABAQUS) to simulate the stretching process predicts defects such as wrinkling and cracking.

Optimizing parameters such as the fillet radius and stretching gap of Display Micro Screws reduces the number of trial moldings from 3-5 to 1-2, saving approximately 50% in trial molding costs.

Author:

Mr. yjfastener

E-mail:

hou@citool.com

Phone/WhatsApp:

+8615826187211